Extrusion Coating and Lamination Solutions for Flexible Packaging
At Plex Machines, we engineer solutions that offer more than coating – we offer consistency, speed, and structural integrity designed specifically for the flexible packaging sector. Whether it involves high-speed Extrusion Coating Machine and Extrusion Lamination Machine Lines, tandem extrusion lamination lines, and Aseptic Coating lines, our solutions and services are equipped to handle a variety of application requirements.
As an experienced Extrusion Coating & Lamination Machine Manufacturer, we offer a broad range of solutions, from packaging food products to producing liquid carton packaging, hygiene laminates, and industrial wraps, all tailored to specific sealing strength, moisture barrier requirements, and complex substrates. Our reputation as leading Extrusion Coating Manufacturers is built on consistent performance, precision control, and customer-centric engineering.
Extrusion Coating & Lamination Line
High-Speed. High-Precision. Future-Ready.
Owing to the demands for faster, cleaner, and greener solutions in the packaging sector, extrusion coating, and laminating lines find their applications in an essential manner in the production of high-performance flexible laminates. Our Extrusion Coating Machine and Extrusion Lamination Machine are designed and developed keeping in mind the deep need for high-speed and precise, and adaptable solutions to provide converters with high-speed production rates and interlayer bonding properties. As experienced Extrusion Lamination Manufacturers, we specialize in delivering high-speed systems that ensure flawless bonding across multilayer flexible packaging.
Key Highlights of our Extrusion Coating Lamination Machine
High Speed Operation
Stable web handling and precise GSM control at elevated line speeds.
Superior Coating Uniformity
Precision die and controlled air gap for flawless layer consistency
Excellent Adhesion Strength
Optimised temperature for strong bonding.
Precision Tension Control
Advanced web handling systems with closed-loop tension control.
Mono-Material Compatibility
Works well with mono-material and sustainable packaging.
Compact & Modular Design
Optional compact design with Sandwich Unwinder on top.
Digital Control Interface
Ensures process consistency and simplifies processes.
Applications of Plex’s Extrusion Coating Lamination Machine / Lines
FMCG
Pharmaceuticals
Paper Cups
Tandem Extrusion Lamination Lines
Two Stations. One Pass. Infinite Possibilities.
When packaging demands get more complex, your machine needs to be even smarter. The Tandem Extrusion Lamination Machine designed by Plex Machines is meant for converters who want to make multi-layer and high-barrier laminates in a single pass. The machine has two lamination stations and the facility to work with two extruder units to produce complex packaging structures and offer high efficiency and strong adhesion between the layers. Whether you are making retort pouches, cosmetic tubes, and even heavy-duty laminates, our tandem line gives you the power to create robust, eco-friendly, and cost-effective packaging in one process.
Key Features of our Tandem Extrusion Lamination Machines
Dual Extruders or Single Extruder with Twin Coating Stations
Flexibility to handle varied structures and compositions.
Precision Gauge Control
Delivers consistent coating thickness and bond strength.
Robust Web Handling Systems
Manages multiple substrates with tension stability and wrinkle-free output.
Sustainability-Ready
Supports solvent-less, environment-friendly structures.
Our Lamitube Extrusion Lines are Best Suited For
Lamitubes
High Barrier Laminates (FMCG)
Stand-up & Spouted Pouches
Aseptic Coating Lines
Sterile Precision for Longer Shelf Life.
For converters in the food, beverage, and nutraceutical sectors, shelf life and safety are non-negotiable. Plex’s Aseptic Extrusion Coating Lines are designed specifically for high-barrier, sterile packaging applications — enabling converters to meet the stringent requirements of long-shelf-life liquid packaging formats. Dairy carton packaging to aluminium-free aseptic packaging, our solutions provide precise control of temperature/polymer flow/coating/venting parameters in order to provide a healthy and functional web to every layer. The lines are designed to run in tough conditions and are the best choice for converting firms.
Key Features of our Aseptic Extrusion Coating Lines
Precision Process Control
Accurate control of melt temperature, polymer flow, coating weight, and venting for consistent quality.
High-Barrier Coating Capabilities
Ideal for multi-layer liquid packaging structures requiring moisture, oxygen, and aroma barriers.
Aseptic-Ready Design
Engineered to support sterile packaging environments and hygienic production practices.
Advanced Oxidation and Cooling Systems
Ensures stability and resistance to thermal degradation.
Process Integrity Monitoring & Control
Ensures consistent aseptic conditions, early fault detection.
Customised Configurations
Line layouts and coating stations tailored to product structure, output, and future scalability.
Applications of our Aseptic Extrusion Coating Lines
Liquid Carton Packaging
Technical Data
| ECL 250 | ECL 350 | |
|---|---|---|
| Operating Line Speed | 250 Mtrs./Min. | 350 Mtrs./Min. |
| Min/Max Web Width | 700 mm / 1300 mm | 700 mm / 1300 mm |
| Min Coating Thickness | 8 GSM | 8 GSM |
| Max Coating Thickness | 40 GSM* | 40 GSM* |
| Turret Reel Dia. | 800 mm | 1000 mm |
| Drying Length | 5000 mm | 6500 mm |
| Drying Method | Semi Floatation | Semi Floatation |
| Chill Roll Dia. | 700 mm | 800 mm |
| Print Repeat Measurement | __ | Standard |
| CCTV Camera for Turrets | __ | Standard |
| Chill Roll Surface Temp Indication | __ | Standard |
| Remote Connectivity | Standard | Standard |
| Energy Monitoring System | Optional | Standard |
